How to extend the life of industrial robots after upgrading smart factories?
Source: Administrator Time: 2014/8/21 Total:
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With the gradual rise of new modes such as sharing economy and personalized customization, the global economic structure is beginning to undergo new changes. As the core of the real economy, manufacturing is developing towards automation, digitization and intelligence, with a new generation of information technology and Industrial robot-based intelligent manufacturing models will help companies gain new competitive edge.
At present, the fourth wave of industrial revolution has arrived. China and even the global manufacturing industry are vigorously promoting machine substitution, further liberating human labor through advanced equipment technology, from automobile industry to electronics manufacturing, food processing, etc. Constantly expanding and gradually becoming the protagonist of the new generation of manufacturing.
For traditional manufacturing, the use of industrial robots not only alleviates the problem of insufficient labor, but also improves the production efficiency of the factory, preparing for the new model of the industry 4.0 and intelligent manufacturing, so that enterprises can respond quickly to market changes. And can provide users with higher quality products and personalized services.
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However, in the process of machine substitution, companies still face multiple challenges, including the introduction of high-end talent with expertise and technology, familiarity with and master the maintenance of machinery and equipment in the factory, and the search for new business models in the era of intelligent manufacturing. .
In order to promote the application of industrial robot products and accelerate the transformation of the value of intelligent manufacturing technology, Harbin Engineering's 51ROBOT industrial robot one-stop service platform has emerged. The platform provides comprehensive after-sales support, including spare parts and repairs, robot maintenance, technical support and training to further ensure the stability of industrial robots, ultimately enabling companies to achieve higher production efficiency.
Continuous upgrade of smart factories
Intelligent manufacturing is a process of continuous upgrading and optimization. From the introduction of industrial robots to the deployment of sensors, the construction of industrial networks, and the creation of cloud software systems, the whole process needs the support of high-end technology or knowledge-based talents. Enterprises need to combine their own characteristics and market demand changes to develop timely and intelligent production solutions, and constantly optimize the upgrade program to maintain the advantages in the industry.
In the process of creating a smart factory, it involves the steps of program design, robot selection and installation and debugging, which have high requirements for talents. However, the company can easily do this with the help of the 51ROBOT platform. 51ROBOT has the regular model data of the world famous brand robot manufacturers, and users can easily select the model according to the application requirements and individualization.
In addition, the initial stage of the automation project needs to consider many factors, such as the rationality of the scene layout, the compatibility of new and old equipment and the practicability of the production process. It is necessary to combine the multi-faceted analysis to demonstrate its feasibility. In terms of technical support, 51ROBOT also provides services such as project support and feasibility analysis and offline simulation. Offline simulation technology can be used at various stages of the project to better understand the project focus and prevent some common errors.
Extend the life of industrial robots
The use of industrial robots in factories is becoming more and more common. In the future, people in the factory will work with the machines, and the maintenance of the robots becomes an important task, which is related to the efficiency of the overall operation of the factory. Regular maintenance is an effective means to extend the life of industrial robots. According to the statistical analysis of 51ROBOT, a reasonable maintenance plan can increase the service life of industrial robots by 20% and reduce equipment downtime by 20%.
New technologies are helping factories optimize equipment resource utilization, and people are beginning to use big data analytics to predict maintenance equipment. In this process, the health detection of the machine is the key link, including the detection of the wrist and joint of the industrial robot, the detection of the balance block, and the inspection of the motor and cable. The detection and diagnosis can identify potential hidden dangers in advance and replace the corresponding risks in time. Parts and develop preventive measures.
Usually, industrial robots perform tasks in harsh environments. Mechanical and electrical parts will have different degrees of loss. Maintenance personnel need to replace consumable parts such as reducer lubricating oil, batteries, belts, etc. in time. The replacement of these parts requires special use. Materials and professional equipment.
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In terms of equipment maintenance, 51ROBOT provides comprehensive maintenance services for well-known brands such as ABB, KUKA, FANUC, Yaskawa, etc., to extend the life of equipment through regular maintenance services, to ensure the stability of the robot, to minimize downtime and production loss, and finally to make The utilization of the equipment is maximized, thereby creating greater economic benefits for the user enterprise.
51ROBOT utilizes professional tools and talents to customize single-machine or whole-plant maintenance solutions for large, medium and small industrial robot users in China. For example, through comprehensive testing and diagnosis of industrial robots, users can find and eliminate potential hidden dangers early. In addition, 51ROBOT also supports hotline and online online services, 24-hour accessory delivery, one-stop solution to all user worries.
summary
A new generation of manufacturing means higher efficiency, flexibility and lower cost, which is the ultimate goal of intelligent manufacturing, in which industrial robots play an important role. Nowadays, machine substitution is the trend of the times. Most of the production tasks in the future will be handed over to the robots. This is both an opportunity and a challenge for the robot industry.
After the large-scale application of industrial robots, how to manage these robots will become very important. In order to make the machines more efficient and valuable, we must carry out comprehensive monitoring and maintenance of the machines to make industrial robots longer. The service life guarantees that the factory production line runs at the highest efficiency and creates the greatest benefit.